The Process

The first stage of making whisky is to produce a high-quality malted barley wash which, in the case of Penderyn is supplied by expert Welsh brewers S. A. Brain & Co. in Cardiff. S. A. Brain was founded in 1882 and has a long tradition of brewing as Wales's premier private brewery business. We receive our malted barley wash to a strict specification at 8% alcohol by volume. It is produced using only the finest barley grain which imparts a light and fruity flavour to the wash.


We distil our barley wash at Penderyn Distillery in our unique copper still which was designed by Dr David Faraday, a descendent of Sir Michael Faraday. The technical innovation of our still produces not only a barley spirit of great complexity, depth and finesse, but also removes almost all of the undesirable chemical compounds which a conventional two or three pot system cannot. It is here that Penderyn starts to differentiate itself from traditional Scottish and Irish whiskies.
 

The experience of standing in the still room is a real assault on the senses. The soft chug of the steam as it heats the malted barley wash is reminiscent of Wales’s famous small gauge steam railways. The strong scent of malt combined with a complex mix of toffee, caramel and dried fruit even at this stage is a pre-curser to the distinctive Penderyn nose. The sight of the copper columns over the copper pot and the drip of our spirit into the spirit safe is a visual delight. At a massive 92% A.B.V., our spirit is delicate, full of flavour and has a style of its very own.

The monitoring of the distillation process is a meticulous job. Gillian Macdonald, our distiller, must be alert to any changes taking place. She undertakes numerous checks to ensure that the quality and flavour of the new spirit being distilled is at its peak.
Our new spirit is combined with water from the Penderyn Distillery’s natural spring, located underneath the distillery, and is thus reduced to 63.4% A.B.V. - our cask strength.

The spirit is then filled into casks for maturation. We spare no expense buying the finest Buffalo Trace bourbon casks for the first part of the maturation and we "finish" the whisky by transferring it into Madeira barriques from Portugal for the “flag ship” Madeira Finish brand or a range of other high quality finishes including Oloroso Sherry, Vintage Port and occasionally old Islay whisky barrels.
 

Each cask is regularly nosed and scored and only bottled when pronounced ready.  The casks are kept under close control by Gillian until ready for testing. Each bottling of Penderyn is supervised by our Master Distiller, Dr Jim Swan, and our Distiller, Gillian Howell. They select suitable casks for each monthly bottling by nosing and tasting each individual barrel for quality. Only once the whisky has been approved does bottling take place.

All distillation, maturation and (unusually) bottling are carried out on the company’s premises, enabling close quality control to be applied to all stages of the process.
As each bottle comes off the bottling line it is hand polished by the production staff before being packed in its individual and award winning black and gold packaging ready for distribution to our customers.

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Penderyn is our "Welsh Gold", or "Aur Cymru" in the Welsh language – the only "Wisgi" from Wales. We distil only one barrel a day (and sometimes one per night), and thus produce a very limited release whisky. This has to be strictly allocated to our export markets around the world due to limited supply.